Electronic Manufacturing Services

Quadralumen Private Limited is one of the leading Electronics Manufacturing Companies in india with a specialization in quick turnaround of Prototypes and low to medium scale production meeting Automotive ( IATF 16949 ), Medical Devices ( ISO 13485 ), Aerospace & Defense ( AS9100D ) quality management standards. This Unit has been established for captive requirements as well for OEM & ODM enterprises requiring electronic contract manufacturing services(EMS). We cater to all Electronic manufacturing services requirements including PCB fabrication, sourcing of components, and complete electronic PCB assembly. We have a state of the art PCB manufacturing facility, a dedicated highly skilled professional team for procurement of high-quality low-cost electronic components, and a PCB assembly team to meet the requirements of our OEM & ODM customers.

As a complete Electronic product Development Organisation, we have complete knowledge of various Design for EMS Manufacturing, Design for testing, and Design for assembly guidelines which are provided and applied to the entire project undertaken by Quadralumen Private Limited to minimize errors and avoid re-spin of the boards. Our facility provides complete full turnkey manufacturing solutions from prototyping support, pre-production to mass production, after-sales repair services, supply chain management, procurement, and sourcing services, to the global base of technology OEMs. We offer cost-effective, high mix, low to medium volume, and complex manufacturing solutions to our customers.

PCB Assembly

Quadralumen Private Limited is one of the Leading PCB Assembly Services company with specialization in quick turnaround of Prototypes and low to medium scale Electronic manufacturing with the Highest Quality and on-time delivery.

Manufacturing Supply Chain

Quadralumen Private Limited is a leading electronic components supplier addressing all types of applications and supplying to Electronic contract manufacturing industries, Public Sector Companies, R&D, and educational Institutions.

Electronic

Contract

Manufacturing

Box Build & System Assembly

Our capabilities include Mechanical housing design and fabrication, cable assembly, sub-system, and full system integration.

Compliance and Regulatory Management

Our Regulatory Compliance Services ensure that products & solutions comply with the many global requirements for safety, electromagnetic compatibility, and environmental requirements for Electronic Systems.

PCB Stencil Manufacturing

Laser Cut Stencil for PCB Assembly applications.
frameless & framed Micro stencils , mini stencils and full board stencils for solder paste applications as per IPC-7525B standard.
framed Full board Stencil for top & bottom side.
stencil frame material : Aluminium.
stencil foil material : stainless steel.
stencil foil thickness : 4/5/6/8 mil.
stepped stencils solution for optimized solder paste release and improved volumetric repeatability for complex component mixes.

PCB Assembly

PCB Assemblies with the Highest Quality and on-time delivery.
Quick turnaround time For NPI & Low Volume manufacturing.
Comprehensive & multi-stage QC process for consistent quality and high production yield.
Emphasis on material verification to minimize in-process delays rejects & reworks.
Development of Customer specific Test Jigs for testing.
Cost-effective ( PCB Assembly Cost Drivers ) , high mix, low to medium volume manufacturing solutions

Cables & Wire Harness

Custom Wire Harness Assemblies.
Semi-Rigid and Semi-flexible Cables.
Chassis Wiring and Assembly.
EMI Shielded Cable Harness.
Military & Aerospace Looms Assembly.
RF Broadband Cable assembly.

Box Build & System Assembly

Custom Enclosure for Electronic Products.
Aluminum Enclosure Manufacturer.
Flame Proof EXD Enclosures.
Plastic enclosures.
Stainless Steel & Sheet Metal Enclosures.
ATEX / IECEX approved.

PCB Test Jig

Customer specific Test Jig fabrication to test Bare PCB and PCB assemblies.
Design and manufacturing of dual access, bi-level PCB Test fixtures.
Test jig to support individual PCBA as well Panel.
Support for DFT implementation and Probe accessibility audits during product design stage.
Test program development for Automatic Test Equipment.
Flying probe testing for PCB Assemblies.
Test automation framework : LabVIEW, MATLAB

Conformal Coating & Potting

We have the knowledge and necessary process and resources to address requirements pertaining to PCB assembly conformal coatings with material such as polyurethane, silicon, acrylics, water-based coatings and non-VOC based coatings.
Conformal coating solutions with dipping, spraying, brushing and selective robotic coating.
Electronic products with Potting compound such as Hard Tamper Proof Potting Compound, Silicone Potting Encapsulant, flexible clear transparent epoxy potting compound.

Supply Chain Management

Alliance with Tier-1 manufacturers for global procurement & sourcing.
Buying and planning linked to corporate commodity management.
Extensive experience with imports, customs duties, and tariffs.
sourcing spans across mechanical, electrical, electronic components and sub-assemblies.

Compliance management

Product Safety compliance Testing and certification.
Environmental Regulatory Compliance.
Electromagnetic Compatibility Tests.
Compliance Declarations (RoHS, REACH, Conflict Minerals).
UL, CE certification.

PCBA Solder Quality Analysis

PCB assembly Solder Joint quality analysis with visual inspection with 3D digital stereoscope as per IPC-A-610 Acceptable Solder Criteria for class 1, Class 2 and class 3 PCB assemblies.
Soldering quality analysis with x ray inspection system for devices with packages such as CBGA, PBGA, Micro BGA, Flip-chip, CSP, LGA and QFN.
Pull out strength analysis for parts to review the solder joint strength and provide feedback for mitigation of issues.

Keypad Solutions

Design and manufacturing of Multiple types such as membrane keypads, silicone rubber keypad, flexible membrane keypad and capacitive keypads for a wide range of industries and applications.
Quadralumen Private Limited Engineering and Hardware Design assistance ensures that your keypads meets all of your specifications for prototype and production quantities.